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We''re here to help you get over the hump with solutions for every point in the battery lifecycle. Fast, accurate and cost-effective NDT solutions for your lab and shop floor Our X-ray and CT solutions, including data management and analysis, provide the most complete picture of a faulty design or product.
All of these capabilities speed up product development time, increase cost-effectiveness, and simplify failure analysis and quality inspection of lithium-ion cells and other deliverables of
Even though EV batteries are a completely different application area, Waygate Technologies has a wealth of experience in battery inspection and the automotive sector that can be
Waygate Technologies has been at the forefront of non-destructive testing (NDT) of battery cells, modules and packs for over 20 years. The Battery Inspection Forum will bring together thought leaders, practitioners, battery manufacturers, recyclers, test houses, academia, and Department of Energy National Laboratories for two days of talks, tutorials and
The term “Gate” describes the role Waygate Technologies plays in meeting the quality standards as an inspection checkpoint. The new logo shows advanced 3D inspection in an abstract way. It implies both the scanning of a 3D cube as
Seamark''s winding battery X-ray inspection machines are designed for inspecting winding process type batteries in the lithium battery sector. These machines utilize flat panel detector image acquisition technology.
This underscores the criticality of advanced inspection technologies. In contrast to traditional inspection technologies, industrial x-ray computed tomography (CT) scanning technology affords a non-destructive comprehensive, three-dimensional insight into the interior structure of a battery without the need for disassembly.
DULUTH, GA — Viscom AG''s subsidiary, Exacom GmbH, will be showcasing battery inspection technologies at The Battery Show 2023. Whether cylindrical or stacked cells like for medical or automotive applications, power tools or consumer goods, there is the obvious need for safe and performant operation.
Dublin, Aug. 08, 2024 (GLOBE NEWSWIRE) -- The "Global Battery Testing, Inspection, and Certification Market by Battery Type (Lithium-ion, Lead-acid), Standard and Certification Type (Safety
Tensor ID developed a vision inspection system using Teledyne DALSA area scan cameras to inspect each battery cell — both at the individual level and as they''re entirely assembled just before they put the clamshell
Battery inspection depends on various non-destructive testing (NDT) technologies (Lehman, 2024). There are different modalities for testing the health of the batteries:
Industrial CT scan of a battery showing an anode overhang evaluation (©VG/Waygate Technologies) A: Using CT for EV battery inspection has become important in line with the mass production of EVs. We''ve been
BIIT Electronics, a leader in advanced battery inspection technologies, is setting new industry standards by adopting Comet X-ray''s MesoFocus 225 sealed X-ray tube. This collaboration marks a significant step
Hitachi High-Tech provides inspection solutions for battery manufacturing sites by utilizing X-ray technologies developed in the industrial field. Fine metal particle contaminant is instantly detected, and the type and source of the matter are identified.
The electric vehicle (EV) market continues to accelerate at an unprecedented pace, with battery technology at its core. Ensuring the quality and reliability of these battery packs is critical to vehicle safety, performance, and longevity. As a result, advanced inspection systems are needed to catch subtle defects that can affect performance or lead to failure. LM3
Given the smooth and reflective nature of the battery surface, conventional inspection methods often struggle to accurately identify minor irregularities. Even with machine vision technology, the system''s detection capabilities can be constrained by complex lighting variations and the diversity of defect types. Furthermore, the rapid production
LM3 Technologies'' PAQi inspection system is uniquely suited to address these challenges with its AI-driven vision capabilities. From detecting bent pins and soft connections
On-prem ADR Software for Battery Inspection • Precise electrode alignment measurements • Teachable (by customer on prem) • Project Files • Multi-user • Built-in Reporting • Support for multiple battery type multiple inspection technologies, and our X-CT for
Inspection & NDT solutions for the automotive industry. Waygate Technologies offers industry-leading solutions for the rigorous quality requirements of the automotive industry — from
Even though EV batteries are a completely different application area, Waygate Technologies has a wealth of experience in battery inspection and the automotive sector that can be
Our general-purpose image controllers are equipped with unique AI features and a wealth of image processing technologies that we have developed over the years. Battery Inspection. It is difficult to set inspection parameters to differentiate defective products from good products, especially when part of the inspection process is manual.
Discover how Tensor ID innovates EV battery inspections, utilizing Teledyne DALSA cameras and AI, ensuring optimal performance with precision checks.
Industrial X-ray and CT inspection are indispensable technologies in the quest for safer and more efficient electrification in the mobility sector. By reducing scrap and ensuring
OMRON has a proven performance history in delivering optimal EV battery inspections that use AI to selectively detect dents and foreign matter. Our general-purpose image controllers are
Safety Testing dominate the battery testing, inspection, and certification market from 2024 to 2029. Growing uses of specialized battery technologies in critical medical devices, aerospace, and defense applications drive the need for rigorous battery safety testing. Safety testing will define electrical, mechanical, and environmental parameters.
These technologies support quality control and failure analysis throughout a battery''s lifecycle—from research and development to the inspection of defective units in production. Fast CT inspection ensures reliable at-line and in-line production control, providing comprehensive checks on critical components.
Innovative Inspection Technologies from Exacom at the Battery Show North America Battery cell inspection 3D AXI America Exacom Hanover, Germany, August 24, 2023 – Viscom AG''s subsidiary, Exacom GmbH, will participate in
As automotive technologies continue to evolve, the widespread adoption of electric vehicles (EVs) has been gaining momentum. With this paradigm shift towards automotive electrification, ensuring the safety and reliability of vehicle battery systems becomes paramount.
Different stages of battery manufacture require different inspection technologies. One of the earliest stages is electrode production, which involves the application of active anode and cathode compounds and binding agents in slurry form to sheets of substrates fed from a roll.
Battery Testing, Inspection, (MBF) to enter into strategic collaboration for the development of battery technology in the maritime sector. Further, through cooperation, the topics of sustainability make their way into vision, such as with Verkor, through the V-TRACE solution, targeting the rising demand for sustainable supply chains in
Defects inspection of lithium Ion Battery . Shuai Hu. 1, *, Jiankang Xu. 1, Mengchuan Lv. 1 In the development of new energy vehicles, the most important link is the power battery technology
New battery inspection technologies: X-ray CT and Microscopy. Posted October 12, 2021 by Charged EVs & filed under Newswire, The Tech. Battery manufacturers face quality and process control challenges
New technologies, such as CT inspection, are giving battery manufacturers the tools they need to meet the growing demand and stay ahead of the pack. The promise of better, more
Car manufacturers use inspection technology to check the batteries they are buying from battery manufacturers. If there''s an issue, they want to be able to know definitively where the fault lies: is it with them, or the
Developing a precise EV battery inspection process is paramount to your overall quality control and inspection strategy. Automated AI inspection powered by Omron will dramatically reduce
The most effective and precise battery inspection technology is 3D X-ray, which makes the internal structures visible through the housing. Battery cells or entire modules
SEAMARK''s battery X-ray inspection technology is a non-destructive testing method that allows manufacturers to inspect the internal components of a battery without damaging it. By using battery X-ray inspection technology, any defects or anomalies in the internal structure of the battery that could compromise its safety or performance can be
Manufacturers aim to increase profitability by reducing costs. Cell inspection can reduce formation time by up to 20%. Intelligent quality control using product measurement data can decrease
During a battery inspection an engineer will also check for corrosion, cracks, leaks, spills, dirt, frayed cable ends, stiff oxidised cabling, and loose bolts or brackets. In unsealed liquid filled batteries (lead-acid) the levels of electrolyte will be checked and a hydrometer used to check the acidity.
Developing a precise EV battery inspection process is paramount to your overall quality control and inspection strategy. Automated AI inspection powered by Omron will dramatically reduce over-detected and overlooked defects.
Industrial CT scan of a battery showing an anode overhang evaluation (©VG/Waygate Technologies) A: Using CT for EV battery inspection has become important in line with the mass production of EVs.
As well as electrical tests, a variety of manual examinations should be performed regularly. During a battery inspection an engineer will also check for corrosion, cracks, leaks, spills, dirt, frayed cable ends, stiff oxidised cabling, and loose bolts or brackets.
The CT inspection allows them to prove the error was there before they opened it. This is also important from a safety perspective. If technicians have to open such a module, the CT shows them where they can safely put the hammer. The Waygate Technologies Phoenix suite is giving peace of mind to both EV manufacturers and the battery manufacturers.
The main solution EV and battery manufacturers are using at the moment is the Phoenix V|tome|x system which is available in different versions based on individual customer requirements. What's interesting is how we are seeing new failures pop up on the battery production lines all the time.